How to Specify

Conditions in each location can vary greatly and this will affect the performance of various finishes. So it is vital that before specifying a given powder coating, the environmental influences on the project are understood. The resistance of each powder coating to the physical and chemical extremes of these climates determines the most suitable product.

The following conditions reference from A4312 (Atmospheric corrosivity zones in Australia) and AS3715 (Metal Finishing – Thermoset powder coatings for architectural applications and aluminium alloys) to define the environmental conditions

 

Exterior Conditions

Mild (to Moderate)

• • Remote from coastal, heavy industrial or tropical locations
• • Arid, urban, inland
• • With very light marine proximity, such as sheltered bays which are well away from coastlines
• • Sheltered from marine coastal locations or from industrial fallout
• • Typically C2 and C3 corrosivity zones

Tropical

• • In high humid locations, typically 65% – 100% all year round
• • Remote from coastal activity
• • Monsoon locations

 

Severe

• • In marine locations, sea shore calm or directly in the path of sea spray (surf)
• • In heavy industrial locations

 

Extreme

Some environments are so extreme, that the performance of any surface finish may be compromised. For severe environments, whether they are marine and/or industrial, we recommend that you contact Dulux before specifying any powder coating finish, to ensure the site meets with our service and warranty conditions.

 

Interior Conditions

General (Mild)

• • Dry interiors
• • Some minor condensation

Moderate

• • High Moisture
• • Significant contamination

 

• Residential properties are typically easy to maintain, given their height and access.
• High-rise projects are less sheltered from neighbouring buildings, raising their exposure and reducing their ease of maintenance.
• Monumental projects attract the most attention and have the highest standards required to uphold the reputation expected from landmark sites.
• Refer to the table below for infomation on which warrantable products are suitable for your project type, environment and conditions.

 

Project Type	Environment	Conditions	Recommended AAMA Standard	Product Choice
Monumental	Exterior	Mild, Severe or Tropical	AAMA 2605	Fluoroset
Prestigious Commercial Development	Exterior	Severe or Tropical	AAMA 2605	Fluoroset
Prestigious Commercial Development	Exterior	Mild	AAMA 2604	Duratec/Electro / Fluoroset
Commercial Development(>3 levels)	Exterior	Mild, Severe or Tropical	AAMA 2604	Duratec/Electro / Fluoroset
Residential (>3 levels)	Exterior	Mild, Severe or Tropical	AAMA 2604	Duratec/Electro / Fluoroset
Residential (<4 levels)	Exterior	Severe or Tropical	AAMA 2604	Duratec/Electro / Fluoroset
Residential (<4 levels)	Exterior	Mild	AAMA 2603	Precious / Duralloy/Duratec/Electro / Fluoroset
Non-Habitable	Exterior	Severe or Tropical	AAMA 2604/AAMA 2605	Duratec/Electro / Fluoroset
Non-Habitable	Exterior	Mild	AAMA 2603	Precious / Duralloy/Duratec/Electro / Fluoroset
All Projects	Interior	Moderate Interior	AAMA 2604/AAMA 2605	Duratec/Electro / Fluoroset
All Projects	Interior	General Interior	AAMA 2603	Precious / Duralloy/Duratec/Electro / Fluoroset

 

There are many metal substrates that can be used for architectural applications and their performance is particularly influenced by the following

 

• The substrates configuration & fabrication
• How the substrate is cleaned & pre-treated prior to powder coating
• The type of powder coating being applied
• The environment in which the substrate is exposed

 

Powder coatings offer an attractive and durable finish, but it is essential that consideration of industry standards (AAMA and Australian Standards), together with Care & Maintenance are taken into account to ensure that the finish achieves and maintains the expected service life.

The guidelines below provide a summary of information for the most common substrates for architectural applications. For additional information on metal preparation or advice on other metal substrates, such as brass, copper or galvanised sheeting, please refer to Australian Standard 4506-2005.

 

Aluminium

Aluminium is a versatile metal commonly used for fabrication and finishing due to functionality. Powder coated aluminium has demonstrated outstanding durability in all climates and environments.

 

Steel

Renowned for its strength and reinforcement, steel is best prepared using a combination of chemical and/or mechanical surface preparation, a powder coating primer and a premium Dulux top coat. Please contact our Customer Service Team prior to specification or use. Colour warranties on steel will be subject to individual written approval by Dulux.

 

Hot Dipped Galvanised

Renowned for its corrosion protection of the base metal steel, a galvanised substrate with a powder coated surface can appear to offer a great marriage of durability and corrosion resistance. However, extreme care is required in the preparation, application and installation of powder coated galvanised steel.

Steel that has been galvanised is designed to protect the base metal. The top galvanised layer is the sacrificial offering to the inevitable progression of corrosion. If the galvanised surface is powder coated, the galvanised layer underneath the powder coating may corrode overtime and so, the adhesion of the powder coating may be compromised. This is especially pertinent when the product is located in or near severe environments such as marine or industrial areas.

 

On occasions, some colours, whether powder, paints or furnishings may share the same colour name but be entirely different. This is especially true of other powder suppliers who use Dulux colour names for their products, but these colours rarely match. When choosing colours, remember to specify both the Dulux product code and product name.

 

If the colour does not appear in our standard ranges of products, Made to Order colours can be produced. However, as each specific colour needs to be formulated and individually manufactured, there are minimum quantity requirements. Please contact our dedicated consultants team for more information.

 

For a surface coating to provide maximum performance, the metal to be coated must be properly cleaned and prepared, the powder must be applied in accordance with Dulux recommendations and the coated metal shall be thoroughly tested for quality assurance before being released for fabrication.

Only Dulux Accredited Powder Coaters are able to issue our Dulux Alumi Shield and Steel Shield warranties after demonstrating their capability to meet stringent quality conditions and international standards.

Dulux Accredited Powder Coaters are audited and provide sample checks of product applications detailing their capabilities and ensuring they meet the required standards for product application to meet warranty standards at all times.

For more information on Dulux Accredited Powder Coaters click here.

 

With over 50 years of experience, the AAMA (American Architectural Manufacturer’s Association) is regarded as one of the standards leader for finishes on architectural aluminium. The AAMA objective is to develop and improve quality standards, encourage research & development and set benchmarks for product performance of architectural products.

Specifying powder coatings that comply with one of the below AAMA standards removes all doubt for the fabricator and applicator. The supply chain will be aware of the standard of product demand for the project, as the standards spell out the level of both colour performance and film properties required.

 

The Dulux powder coating products that meet or exceed these standards are shown below:

 

	Fluoroset®	Duratec®	Electro®	Duralloy®	Precious®
AAMA 2605	Yes	No	No	No	No
AAMA 2604	Yes	Yes	Yes	No	No
AAMA 2603	Yes	Yes	Yes	Yes	Yes
Coating Type	Ultra Durable Fluoropolymer	Super Durable Polyester	Super Durable Polyester	Durable Polyester	Durable Polyester

For advice on perforated and expanded aluminium please refer to the dedicated information page here

Substitution

Specify the period of coverage for both colour retention and film integrity warranty, so that  a substitute product with a warranty of equivalent film integrity but less colour retention is not used as a replacement.

 

Tenders

Only tenders based on quotes provided by a Dulux Accredited Powder Coater would be accurate. Verify that the applicator is authorised to apply these warrantable products by requesting a copy of the Dulux Accredited Powder Coater certification from the applicator.

Make sure your specification is clear and contains:
√  The project type and environmental conditions.
√  The most appropriate AAMA specification.
√  Suitable product range.
√  Colour name.
√  Warranty details.
√  Accredited Powder Coater specification to ensure a warranty can be issued.

 

For example:

“Duratec Elements® Magnatite Flat 90E7725Z to meet AAMA 2604 for a Commercial project greater than 3 stories in a exterior Mild (C3) environment. Product must be applied by a Dulux® Accredited Powder Coater and must offer a 25 year Durability and 20 year Colour warranty on architectural aluminium.”

 

Need specification advice? Our dedicated consultants can help you by providing the right coating advice together with supplying specifications for your projects. Call 13 24 99 or submit an online enquiry here